The primary process in the manufacture of wood based products is veneering which produces thin sheets of wood known as veneers.
VENEER
The
primary process in the manufacture of wood based products is veneering which
produces thin sheets of wood known as veneers. Timber veneer is a decorative
building material comprising thin slices of timber glued onto wooden board,
particle board or fibre board. It has been preferred by builders and designers
since ancient times as the finest and most efficient use of the valuable
timbers. Veneer is produced as a thin layer of timber that is uniform in
thickness. The veneer is normally between 0.5 and 0.85mm thick. Timber veneer
is from a natural and renewable resource competing with non-renewable
commodities like steel, aluminium and plastics. The surface coverage of veneer
is approximately 40 times more than 25mm timber, which makes it the most
economical way of utilizing precious wood. 1 cubic metre of log produces around
1,000 sqm of real timber in veneer form. No other form of wood working material
results in such an efficient use with minimal wastage.
Veneer is produced by slicing or peeling
of logs. It is sliced at approximately 0.6mm or can be peeled at various
thicknesses. The most suitable wood for this purpose is walnut. However other
species like teak, rose wood, etc. are also used.
The
logs to be used for this purpose are kept in wet storage to avoid end splitting
and are softened by heating with hot water or steam and the bark is removed.
The log is then cut to veneers.
TYPES OF VENEER
Several
cut methods are used to create various wood grain patterns. The most commonly
produced grains are: Crown, Quarter, and Rotary. However, other cuts exist and
highlight specific features such as Birdseye, Quiltes, Pommele or Burl/Burr.
Different ways of slicing wood to get veneers are as follows:
Rotary cut: The log is cantered on a lathe and
turned against a broad cutting knife set into the log at a slight distance.
Quarter
slicing: The slicing is made perpendicular to the annual
growth rings of the tree. This creates a straight grain appearance.
Lengthwise
slicing: This is done from a board of flat sawn lumber
rather than from a log. A variegated figure is created with this slice.
Plain slicing: By slicing parallel to the centre
of the log, a raised "cathedral effect" is formed by the innermost
growth rings.
Half round slicing: Sliced on an arc parallel to the
centre of the log, this cut achieves a flat-cut veneer appearance.
Rift
cut:
This straight grain cut is derived by slicing red and white oak at a slight
angle to minimize the irregularities in the wood.
Construction Materials And Technology: UNIT II: Other Materials : Tag: : Types, Uses | Construction Materials - Veneer
Construction Materials and Technology
CE3302 3rd Semester Civil Dept 2021 Regulation | 3rd Semester Civil Dept 2021 Regulation